Yarns
AN EXTRAORDINARY PRODUCT IS THE RESULT OF EXTRAORDINARY RAW MATERIALS
Made in Italy is a precise desire of ours to work with Italian yarns. For this reason, Berto has a partnership agreement with a well-established, historical institution of our territory: Manifattura di Cene. All our yarn is tested by our labs with the same accuracy that we use to choose our raw material. Our goal is only one and very important: we want to guarantee the highest quality, in every fabric, in time.
Dyeing
COLOURS GO BEYOND THE IMAGINATION
Berto has 3 continuous, dyeing lines, 2 indigo and 1 sulphur. They allow us to have several colour casts and therefore produce transverse products that can be customized. Continuous investments and advanced software guarantee precise, on-line control of the dyeing process, ensuring uniformity of shades, dye fast-ness and thus a superior quality product.
Weaving process
QUALITY, INNOVATION, FLEXIBILITY: COTTON TAKES ON ALWAYS NEW SHAPES
Berto has 48, high energy-efficient looms which, given the same metres of fabric, ensure outstanding energy savings and an annual reduction of 81 tonnes of CO2. Moreover, the company has installed a highly efficient conditioning plant that has halved the consumption of electricity and water. The numbers prove it: 5 000 m3 of water and 475 200 kilowatt hours saved every year resulting in a reduction of 252 tonnes of CO2. The substitution of all the lighting fixtures with led lighting systems has revealed itself to be very important with regards to results: the lower energy consumption has in fact brought on a 98 tonne reduction of CO2 per year.
Finish
TECHNOLOGY ENOBLES FABRIC
The machines that Berto uses for the finishing process are the standard ones of the textile sector: they have been researched and designed in collaboration with our suppliers to guarantee the best performance from the fabrics. The stretch fabrics, which have made Berto famous the world over, are produced with a machine that was designed and built purposely. The best technology intertwines therefore with the best fabrics to guarantee a wide and deep collection.
Quality Control
CONTROLS, CONSTANCY, CUSTOMIZATION. AND AGAIN CONTROLS
Continuous controls during the production process allow us to maintain constant, high quality standards in time. Specific tests, based on our clients’ specifications, carried out on the production allow us to get closer to every request and so offer total product customization. Our fabric lab verifies the congruence between the fabric specifications and the performance of the product, both when the fabric is created and periodi-cally (every 6 months) so as to guarantee an excellent and continuous level of quality.